Ford Mondeo since 2000
1. Introduction
2. Equipment
3. Care of the car
4. Engines
5. Greasing system
6. Cooling system
7. System of injection of fuel
8. Ignition system
9. Fuel system
10. Transmission
10.1. Coupling
10.2. Coupling check
10.3. Whether coupling is completely separated?
10.4. A five-step mechanical transmission
10.5. Gear change adjustment
10.6. Level check трансмиссионного oils (a mechanical transmission)
10.7. Good alternative to a mechanical transmission – automatic box Mondeo in a combination with 2,0-litre engine Duratec-HE
10.8. Level check трансмиссионного oils (an automatic transmission)
10.9. The main transfer
10.10. Check of cuffs of power shafts
10.11. Dismantle and power shaft installation / the cross-section lever of a suspension bracket
10.12. Replacement of cuffs карданного the hinge
11. A running gear
12. Brake system
13. The electrotechnical equipment
14. Electroschemes
15. Car salon
16. A body
17. Technical characteristics
18. The help at malfunctions
 



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10-12-zamena-manzhet-kardannogo-sharnira.html

10.12. Replacement of cuffs карданного the hinge

Cuffs of hinges are arranged today so that their service life did not concede to service life of power shafts. However external damages, for example, from sharp firm a stone, can bring it death. Ford or well equipped autobench offers skilled fans the corresponding repair complete set which rather without effort can be collected independently.

Dismantle

 PERFORMANCE ORDER

    Dismantle a power shaft as it is described above. For dismantle of the internal hinge fix in the beginning a power shaft in a vice with protective sponges. "Break off" a clamping tape and utilise it. Shift a cuff back and utilise old greasing. Remove now a hinge star (it is specified by an arrow).

    Release a safety ring and remove a hinge star (it is specified by an arrow).

    6 Remove an old cuff and replace with the new.
    7 As the external hinge of equal angular speeds запрессован do not try to disassemble it, and...
    8... "Break off" clamping tapes (are specified by an arrow), shift a cuff back, utilise old greasing and then remove a cuff.

    "Break off" clamping tapes (are specified by an arrow) and remove a cuff.

Installation of the external hinge

Do not overwind the hinge – look has undressed Dismantle and power shaft installation / the cross-section lever of a suspension bracket.

 PERFORMANCE ORDER

    Spread a new cuff of the external hinge and fill its maximum 55 г greasings (Ford MIC 230 – AA). To remove air, enclose a screw-driver under cuff landing. Before a tightening of new clamping tapes level a cuff on labels on a shaft.

Installation of the internal hinge

 PERFORMANCE ORDER

    Correct position for cuff installation is defined by the set distance between internal and external cuffs. Level a cuff according to shaft. The internal distance between cuffs makes 180 mm (Duratec-HE), 160 mm (the left power shaft, Mondeo with an automatic transmission), 165,5 mm (Duratec-VE, DuraTorg). Mount an internal clamping tape. Mount now a star of the hinge and establish a new safety ring.

    Duratec-HE
    Fill in in the hinge a maximum 155 г greasings (Ford USD MIC 230-A).

    Duratec-VE/Duratorg-DI
    Fill in in the hinge a maximum 165 г greasings (Ford USD MIC 230-A). Mount the hinge case on a power shaft and shift back on 20 mm 2. To remove air, enclose a screw-driver under landing of a cuff 1.

    Hinge "installation".

    In this position now mount a clamping tape. Mount a power shaft as it is described above.

 PRACTICAL ADVICE

Well "massage" greasing

Before definitively fixing clamping a collar, well massage new greasing. For this purpose remember "accordion" of a cuff and thus cautiously move the hinge: greasing will be distributed in regular intervals in a cuff and round the hinge. Track that the cuff settled down on приводном to a shaft without "wrinkles".


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10.11. Dismantle and power shaft installation / the cross-section lever of a suspension bracket
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11. A running gear